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Customized
MDP Hydraulics
Core Product Features
Our multi-way valve products integrate advanced technologies in the field of modern hydraulics and possess the following outstanding features:
Highly integrated and modular design
Feature: Multiple directional valves, safety valves, oil replenishment valves, pressure compensators, etc. are highly integrated within a compact valve block. A segmented modular structure is adopted.
Details: According to user requirements, valve plates can be flexibly added or reduced like building blocks to combine the desired functions and meet various control requirements ranging from simple to complex.
Advanced electro-hydraulic proportional control technology
Feature: High-performance proportional solenoids are used to receive control signals (such as 0-10V voltage) to precisely and continuously control the opening size and direction of the valve core.
Details: Achieve smooth and precise control of the speed and direction of the actuator, eliminating the impact of traditional on-off valves and achieving precise micro-motion control.
Efficient load sensitivity and pressure compensation mechanism
Feature: The valve integrates load sensitivity (LS) oil circuit and pressure compensator (FC).
Details: The load sensitivity system can sense the maximum load pressure of the actuator and feed it back to the pump; the pressure compensator ensures that the flow distributed to each actuator is not affected by load changes, maintaining speed stability.
Intelligent anti-flow saturation function (such as LUDV system)
Feature: When the total flow of the hydraulic pump cannot meet the demand of all simultaneously operating actuators, the system can proportionally distribute the flow.
Details: Ensure that when the flow is insufficient, the speed of all actuators operating simultaneously decreases proportionally, rather than some stopping, thereby ensuring the coordination and predictability of compound operations and significantly enhancing operational safety.
Sturdy and durable structure and high-quality materials
Feature: The valve body is made of high-strength ductile iron, processed by CNC precision machining and subjected to high-temperature stress relief treatment. The key valve cores are made of special alloy steel and undergo surface treatment, with good wear resistance.
Details: The internal flow channels are optimized by fluid dynamics, resulting in low pressure loss. All seals use well-known brand products to ensure sealing reliability under high-temperature and high-pressure conditions.
Good environmental adaptability
Feature: The standard protection level can reach IP65/IP66, and some components can reach IP67. Multiple sealing material options are provided to adapt to different hydraulic oils and working temperatures.
Details: Able to withstand common vibrations, impacts, high and low temperatures, and humid and dusty harsh working environments commonly found in construction machinery.
Significantly reduce energy consumption and emissions, and lower operating costs
Advantages: The load-sensing technology enables the hydraulic system to supply energy on demand, significantly reducing energy loss in traditional systems during throttling and overflow. Practice has shown that fuel consumption can be reduced by up to 20%-30%, and the hydraulic system oil temperature also significantly decreases. This not only saves fuel costs but also extends the service life of hydraulic oil and components.
Enhance equipment operation efficiency and productivity
Advantages: Precise proportional control and smooth micro-motion characteristics result in shorter operation cycle times, more precise actions, and fewer adjustment times. The anti-flow saturation function ensures the smoothness of compound actions and avoids stalling caused by "grabbing flow". All of these directly translate to higher work efficiency and production volume.
Exquisite control experience, enhancing product competitiveness
Advantages: The equipment is more lightweight, precise, and smooth to operate, significantly reducing the operator's labor intensity. Excellent control performance is the key selling point that enables the equipment to stand out in the market, directly improving the brand image and customer satisfaction of the mainframe product.
High reliability and low maintenance costs
Advantages: The integrated design reduces a large number of external pipes and connectors, eliminating major leakage points at the source. The sturdy structure and high-quality materials ensure the long service life of the product in harsh conditions. This means lower equipment failure rates, less downtime, and effective control of after-sales maintenance costs.
Simplify system design and installation
Advantages: The modular, integrated multi-way valve greatly simplifies the design and installation process of the hydraulic system, saves piping and installation space, and makes the overall structure more compact. This shortens the R&D and production cycle for equipment manufacturers and reduces manufacturing costs.
Lay the foundation for intelligence and automation
Advantages: The electro-hydraulic proportional multi-way valve is the ideal interface for equipment intelligence. It can be easily integrated with PLC, sensors, GPS, and other systems to achieve advanced functions such as precise autonomous driving, remote control, and work mode memory, helping your equipment move towards Industry 4.0 and maintaining a technological lead.
Q1: What is load sensing (LS)? What benefits does it bring to my equipment?
A: Load sensing is an energy-saving technology. The multi-way valve can sense the actual load pressure required by the actuator (cylinder/motor) and feed it back to the hydraulic pump, enabling the pump to only provide a pressure slightly higher than the load pressure. This significantly reduces throttling and overflow losses. The benefits are: lower fuel consumption, slower increase in hydraulic oil temperature, and higher system efficiency.
Q2: My device needs to perform multiple actions simultaneously. How can I prevent "traffic competition" from causing the actions to become sluggish?
A: Our MVS series comes with anti-flow saturation function (such as the LUDV system) as standard. When the total flow rate of the pump is insufficient to meet the requirements of all the simultaneously operating actuators, the system will reduce the speed of all the actuators proportionally instead of allowing the lighter-load actions to proceed first. This ensures the coordination and predictability of multiple compound actions, improving operational accuracy and safety.
Q3: My equipment has limited space. Could you please tell me the installation dimensions of this multi-way valve?
A: The MVS series adopts a compact modular design, which saves up to 40% of installation space compared to the traditional discrete valve pipeline connection method. You can provide us with your space constraints when making the selection, and our engineers will recommend the most suitable installation configuration for you.
Q4: I'm engaged in equipment upgrade and modernization. How can I ensure that this valve is compatible with my existing hydraulic system?
A: We offer free selection support services. All you need to do is provide the key parameters of your existing system, such as the pump's displacement and maximum pressure, the number and requirements of the actuators, and the control method (manual lever/electro-pneumatic handle), etc. Our engineers will confirm the compatibility for you and provide an adaptation plan.
Q5: What is the protection level (IP rating) of this valve? Can it be used in harsh environments?
A: The protection level of the standard type proportional electromagnetic iron is IP65, which can effectively prevent dust from entering and water spraying, and is fully suitable for the harsh working environments of construction machinery and agricultural machinery. For applications with higher requirements, electromagnetic irons with IP67 level can be provided.
Q6: Does your company offer after-sales support and spare parts services?
A: Yes, we offer comprehensive technical support and after-sales services, including installation guidance, fault diagnosis and operation training. We guarantee a stable supply of spare parts to ensure the continuous and stable operation of your equipment.
Q7: What specific requirements do load-sensing systems have for hydraulic pumps?
A7: The load-sensing system can achieve its maximum efficiency when used in conjunction with a variable piston pump (with an LS load-sensing pressure cut-off valve). The pump will automatically adjust the angle of the swashplate based on the pressure feedback from the LS, thereby changing the displacement.
Q8: What are the electrical interface and control signals of the electro-hydraulic proportional multi-way valve?
A8: The commonly used connector is the DIN plug that complies with the ISO 4400 standard. The control signals are typically 0 to ±10V voltage signals or 4 to 20mA current signals, and they can be directly connected to the mainstream PLCs and controllers available on the market.
Q9: How to diagnose common faults of multi-way valves?
A9:All actions are slow and weak: Check the main safety valve of the system and whether the output of the hydraulic pump is normal.
Abnormal single linkage action: Check whether the linkage valve core is stuck, whether the corresponding pilot pressure has been established, and whether the resistance of the proportional solenoid is normal.
Severe system overheating: Check whether the feedback oil circuit of the load sensitivity is blocked, and whether the main safety valve opens prematurely or does not close tightly.
Q10: Can your company provide customized services?
A10: Yes. We offer in-depth customized services, including but not limited to: special oil port layout, integration of specific function valves, modification of neutral position, adaptation to the customer's dedicated controller, etc. Please provide your detailed technical requirements, and we will tailor the solution for you.
